Bulging walls are common in building like this along the east coast of Yorkshire

Fixing bulging walls and cracks on the east coast

Picture of David Gill CSTDB

David Gill CSTDB

David is an experienced Surveyor and Technical Director at Brick-Tie

Lets cut through the structural repair jargon

 

Do the terms ‘remedial lateral restraint’, ‘floor/wall strapping’, or ‘crack stitching’, mean much to homeowners, or house buyers? Probably not. It’s technical jargon, alluding to methods of fixing bulging walls and cracks – in plaster, walls, or ceilings.

This article is only slightly technical, let’s cut the jargon and try to break down barriers, so you can understand how we help customers fix their buildings. I  recently used these methods to save an apartment block in Bridlington, which was in dire need of repair, so that it could be refurbished and re-occupied.  I’ll use this example to explain what the jargon means, and show how even the worst crumbling building like this one, can be fixed by Brick-Tie.  This post should be useful for you, especially  if you are navigating a structural report or quotation for structural repairs. Noticed cracking or bulging, give me a call. Please don’t rely on this post to make any diagnosis yourself. These things are not overly complicated, but do require an experienced eye to get right. Every building is unique in one way or another, call our team at Brick-Tie if you need a survey.

I’ve included captioned images to show how quite serious structural movement can be difficult to spot, and what the results of botched repairs, or delayed intervention can lead to. If you are interested please read the copy below, but if you just want the gist of things, the photos and captions should do.

The long and slow progress of a house falling apart

 

This structural problem started over 50 years ago, but only sprung to life when a bulge became obvious. As you’ll see, previous owners had discovered the cracks inside the upper rooms. They innocently filled them, and decorated many times over the years. With no specialist advice they didn’t realise that filling the cracks would not help – it was becoming much worse.

A bulging wall in Bridlington
This bulge at the foot of a high gable wall, which started the investigation.

The bulge is obvious at ground floor level, but the wall is four stories high. From the path the upper parts look straight.  As Brick-Tie technical director I was tasked with investigating cause, and designing a repair. Brick-Tie were introduced to the owner via recommendation, from two separate independent structural engineers he’d contacted about the bulge.

Our client had vacant possession of all the upper floor flats, and the furniture had been removed before I arrived. The low level bulge couldn’t be missed. When I surveyed the interior it was obvious to me, that here was a classic case of in-built lack of lateral restraint. Briefly this means that the high gable, with is slender thickness, when compared with its height, needed structural support from the house, which it wasn’t getting.

Lateral restraint?

 

The wall can’t fall inward because it is leaning on (or as we say ‘buttressed by’) the walls, floors, and roof next to it. Outside there is nothing to hold the wall upright. It relies on connections to the house, along all the elements which join it . These were missing. Furthermore, previous alterations had removed some of the masonry bonding, which is crucial in ‘holding’ a gable in place.  Developers sometimes put doors in for convenience, without considering follow-on stresses in nearby walls. So here we are. Lateral restraint fixing, whether in new homes, or retro-fitted,  connects the outside walls and internal fabric together, so they act as intended, in mutual support. That’s lateral restraint in a nutshell.

Cracks above a door opening caused by a reduced lateral restraint of a gable wall with chimney stack to the right and gable left
In an upstairs room to the front of the house. I took this photo facing the rear with the gable at my left. A chimney breast to the right of the door. See the crack where the narrow area of brickwork above the door has failed at the bond with the gable? Small panels above a door are a natural weak point. This tells me the gable has moved to the left (outward). There is a gap at the architrave joint and some ‘rucking’ at the ceiling/wall junction too, indicating the wall has parted company from contact with the floor above. Through the door is the spine wall, with a more severe crack, which I exposed by removing the wallpaper. The fine vertical cracks above and right of the door head indicate materials failure, this panel has fractured as the gable pulled at it.

Why would a wall, in apparently good condition, just start to move away from the house?

 

Here’s a little more explanation on the deeper causes of this type of failure. This is a big wall, weighing tons, so surly it could stand up on its own? There are a few reasons why a wall will always tend to be drawn outward if not securely fixed to its neighbor. Mainly, this is wind induced. Though invisible, air is a fluid. When the wind blows walls are subjected to stresses. In effect a wall is pulled and pushed almost all of the time. Air pressure is always moving up or down, that is what wind is. As air rushes from high to low, suction is applied to any wall it blows by. It’s not only gales and storms, even moderate breezes cause a lot of suction on a large surface. This gable is at least 100 square meters in area.

In structural repair language, wind is a dynamic load. Such loads fluctuate, quickly changing from push to pull. The constant buffeting moved this wall, even though it could resist a much greater static load.

A carpet pulled back to reveal structural movement in a house
In another room upstairs I lifted the carpet next to the gable wall (left). There’s a gap between the floor boards and skirting. As a guide the carpet gripper is about 25mm wide.

The dynamic load moved the wall in increments, sometimes mere tenths of a mm per year, with perhaps faster periods of 1 or 2mm as storms and gales pass by.  The important point is that the movement outward was progressive, the wall never moved back. This is because any gaps/cracks are quickly blocked with grit and dust. Only a few grains are enough to resist compressive force that may otherwise push the wall back and close the crack. No, I’m afraid it was a one-way street, with no going back. Filling these cracks without adding ‘lateral restraint’ just helps the movement along.

Other contributary causes can be traffic vibration, poorly managed building work, or nearby foundation work, such as piling. Here’s a link to a case study where a building manager rightly foresaw a need for specialist lateral restraint and wall tying prior to commencing piling work.

Diagnosing the full extent of movement by following the trail up the building 

 

I could see that there were small cracks and gaps here and there, at the spine wall junction with the gable, at the skirting board junctions,  joints to some ceiling and walls. Most were quite fine on the face. But the ripples in the wallpaper and evidence of repeat decorating, told me that these were the tip of the iceberg. The cracks beneath were much wider. 

As you can see in these images, once I removed some of the ‘rucked’ wallpaper in the joints, and opened cupboards against walls, the extent of movement was discovered. When exposed, some gaps were in the order of 100mm wide. The story unfolded as I followed the trail of evidence and exposed it where needed.

A house with internal cracking partly hidden by a cupboard and wallpaper
Another upstairs room. I am at the rear facing the front so the gable is on my right this time. Open the cupboard and there’s a crack where the gable has pulled away from the spine wall to the left. It was the rucked (rippled) wallpaper which pointed to a problem. It wasn’t wallpapered like this. The rucking is a sign of tension stretching unbonded paper as the wall underneath moves apart. A following image reveals the true extent of the movement.
Decoratins removed to reveal the true width of a crack in a house wall
This is the same wall as seen in the previous image. Note the shelf below, which is the top of the fitted cupboard seen earlier. The paper has been stripped back and various previous fillers Including newspapers and filler between the cupboard and the gable) removed. It signifies a decades old, and progressive problem. Compare the first image with this one, for an idea of how misleading things can be.

Two types of cracks here – those between the elements, and those caused by failure of over-stressed material.

 

Lateral restraint is simply the technical term for the bonding at the joint between an external wall and the building. Lateral restraints, like Helifix, and Cintec anchors provide this as a retro-fit where it is absent. But this is only one part of the repair.  It’s rare to find no restraint in a building. This was the case here too. There was some good sections of brick-bonding at the spine wall and gable interface. Though because this was compromised by door openings, it was subjected to stress beyond the strength of the base material. As the wall moved, it placed more stress on fewer areas. Therefore the spine wall was cracked in many places, sometimes far back for the junction between the gable and house.  These cracks are materials failure cracks. They must be repaired because walls act as a diaphragm, once cracked, even light tensile force will cause them to re-crack. Our client doesn’t need that! For guidance the crack in the previous photo (above) is the former type – caused by elements moving apart due to lack of restraint. – in this case the gable and spine wall. The following image shoes materials failure, where bonding has failed due to the tensile force being too great for the masonry.

An old internal brickwork panel with failure cause by excessive lateral forces.
This is one of the former door openings with the plaster removed and repair in progress. Note the failed brickwork at the gable/head junction? There was some bond here but it was asked to do too much. With the chimney there too, the small panel is torn both sides as the mass of the chimney and gable fight for authority. During that process the head moved such that the panel is fractured and required deep grouting before Helifix crack-stitching. For guidance the helibars extend through into the gable on the left and the chimney breast on the right. They are combined with grouted sock anchors for full effect. The panel is now anchored to the two important elements and strengthened. However, the multitude of other straps and anchors, in floors and walls means that the stresses on this will be much reduced and resisted with ease.

Fixing those bulges and cracks

 

On this project I needed to specify Helifix helibars and Helibond grout to restore the lost structural strength of the cracked walls. Our client needed the door openings to stay (bricking them up was a non-starter). This is where it was useful to encapsulate stainless steel helibars in the brickwork, and extend them towards the greater mass of the chimney stack. You’ll see these repairs in some of the images. So we crack stitched to repair continuity. AND extended the bars to improve strength, while reducing bearing stress on the base material. This means that the lateral restraint is ‘grabbing more’ and as a result stressing it less. It mobilises much more mass of masonry, anchoring the gable in place. 

There’s more to it but not room here, but I have noted one or two interesting tweaks we use to increase the effectiveness of the repair system (see photo captions).

In this case the fabric of the building – it’s spine wall in particular had been torn open by the lateral forces. My job was to identify how we could repair the damage, strengthen the existing bonding, and install addition bonding at as many locations as necessary.

A Helifix combined crack stitching and lateral restraint system in Bridlington
At a half-landing position the gable (left), is secured to helibars via inflated sock anchors, which extend to repair and mobilise the mass of the spine wall full height. This is combined with additional floor and ceiling fixes. Note cracks are at the junction, and in the wall, hence the bars are extended well past the crack to restore continuity.

Installing super-strong anchors was the solutioning the past. You may have seen large ‘pattress plates’ on old bridges, cotton mills and industrial buildings of the Victorian age? These are unsuitable for most residential and domestic structures.  Modern methods seek to reduce stress in the soft lime-based fabric of older houses. We do this by using many fixings, which share the work. Newtons third law of motion states “For every action, there is an equal and opposite reaction”. This is at play in my day to day job because when you anchor something to something the pull of the one thing (gable), is resisted in equal measure by the other (house). Hence, spreading load is always a good idea (can’t argue with Isaac Newton).

Exposed Helifix helibars repair to a building on the east coast of Yorkshire. With Brick-Tie senior technician Craig Tarbotton.
With door openings in the upper spine there is not much mass of masonry to hold onto. Hence the bars extend a long way past the doors – this imbues the repair with much greater resistance to cracking, particularly above the door heads. Experience senior structural technician Craig Tarbotton and full tech Peter Linsell in attendance. Between them these guys have well over 30 years service.

In this case a combination of Helifix Helibars and sock anchors were used. Additional strapping was also installed to floors adjacent to the gable, and secured directly to sock anchors in it. These grouted socks extend through the full thickness of the wall, The Helifix helibars were integrated into the gable and passed through the spine walls. Cracks in the spine walls were closed for good and the huge gap between the spine and the  gable was carefully filled to fully encapsulate and support the helibars.

Expose Helifix repairs in a house in Bridlington on the Yorkshire coast
Craig shows off work in progress. Main restraint of grouted sock anchors installed to the gable (left) and at corresponding heights in the chimney (right). Helibars fully encapsulated in Helibond grout. Just the stepped cracks to rake and grout, before mesh reinforcement. Then it will be ready for our client’s plasterer (you can just make out strap upstands at the gable/floor junction too – see below for more detail).
Close up of a Cintec grouted sock ancho in postion awaiting connection to a lateral restraint strap to fix bulging walls.
A close-up of one of the Cintec grouted sock anchors installed to firmly attach restraint from the house fabric and into the gable. These anchors are pressure grouted in position with non-shrink polymer-modified grout. The stainless steel threaded section is fixed to steel straps, which in turn are fixed into the floors. Together with the wall to wall fixings, the gable is safely secured to the house for good.

 

Another completed project with a guaranteed result.

 

Our client is an experienced developer so was able to save expense by completing the internal making-good himself. We did the specialist enabling work we’re famous for.

We received a glowing testimonial. He was delighted by the saving we provided, avoiding a costly rebuild, and surprised how flexible we were at identifying areas he could deliver himself, without impacting on the 10 year guarantee we issued.

The work was complete at the quoted cost, commenced on time, and finished promptly. Our lads enjoyed their Bridlington adventure (especially the fish and chips). Our teams were simultaneously working on structural repairs in Whitby, Leeds and Sheffield, demonstrating what a widespread issue this is. We cover all Yorkshire, and a little further (Teesside, Lincolnshire, Derbyshire and Lancashire too).

Want more details? Try a mooch through our video gallery, it’s full of good stuff on wall tie replacement, lateral restraint and crack stitching.

Our team are the most qualified and expert in this field. If you would like advice on cracks in your building, or one you may be considering buying please contact us. If there is a need for professional work we’ll provide quotations that are fixed (no dodgy estimates), and if  you trust us to deliver the project we trust you to pay us for it – there are no ‘up-front’ deposits to worry about.

A ten year guarantee is available and if you are ‘super cautious’ we are always happy to work under your structural engineers supervision (we like that because engineers who watch us work always end up recommending us to others).

Please call us on 0800 591 541 for surveys and advice.

 

 

 

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